Page 89 - 《橡塑技术与装备》2023年7期

工艺与设备 刘吉东 等·圆盘式废旧橡胶裂解设备的设计研究

表 1 倾斜系数 废旧橡胶裂解设备工艺流程，设计了全套圆盘式废旧
倾斜角度 0° ≤ 5° ≤ 15° ≤ 20° 橡胶裂解设备，包括进料装置、微波发射装置、裂解
β 1.0 0.90 0.70 0.65
装置和出料装置。其中进料装置采用圆柱形搅拌下料
表 2 物料填充系数 和梯形结构的叶片阀。阐述了微波管的结构和工作原
物料性质 磨损较小，易流动 块状且少量磨损 磨损性大
σ 0.45 0.33 0.15 理，微波传输线类型以及微波在矩形波导中的传输条
件，采用石英板透波密封，圆盘旋转，废旧橡胶在旋
根据设计和实际情况，取，Φ=0.45，β=1.0。根
转圆盘上圆周运动的形式。采用螺旋出料加挡板的形
据公式（5）计算螺旋排料机的排料能力为 ：
式导出炭黑，并对各装置进行了具体的设计和计算。
2
Q = π ( [ 30 + 2× ) 3 − 15 2 ] × 6 0× 60× 3 0× . 0 45× . 1 86× 10 − 6

=76 kg/h 4 参考文献 ：
[1] 李婷 . 浅说废弃橡胶回收处理循环利用 [J]. 乙醛醋酸化工，
即螺旋排料机每小时排料量为 76 kg/h，完全可以 2017,2:25-30.
及时将废旧橡胶裂解产生的炭黑排出。 [2] 李志华，马涛，周云杰 . 废旧橡胶裂解方式及其工艺设备 [J].
橡胶工业，2014,61:316-319.
[3] 胡国华，张一帆，张立群 . 废橡胶裂解研究进展 [J]. 高分子通
7 结论与总结 报，2019,1-13.
本文重点研究了裂解设备整体技术方案和圆盘式

Design and research of disc type waste rubber cracking equipment

Liu jidong , Zhang Cangang , Li Yong 2
1
1
（1.Dongying Vocational College of Science and Technology, Dongying 257300, Shandong, China ；
2.Qingdao University of Science and Technology, Qingdao 266000, Shandong, China)
Abstract: Based on electromagnetic theory, this article studies the microwave cracking mechanism of
waste rubber, elaborates on the process flow of microwave cracking of waste rubber, and proposes a disc
structure cracking equipment scheme based on microwave characteristics. We have designed a disc type
waste rubber cracking equipment that can perform continuous cracking using a circular arrangement of
microwave tubes. The cracking equipment consists of a feeding device, a cracking device, a discharge
device, and a microwave emission device. Continuous cracking experiments were conducted on a disc type
waste rubber continuous cracking equipment. The experimental results showed that the equipment operated
stably, had a fast temperature rise rate, high cracking efficiency, and high-quality cracking products,
achieving the expected results.
Key words: waste rubber; microwave cracking; disc type; cracking equipment
(R-03)

2023 第 49 卷 ·35·
年